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 03-21-2010, 21:28 Post: 169415
dbc105



Join Date: Mar 2010
Location: Killen, Al
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 Trans removal

I am going to help a buddy repair his 2001 4x2 Gator, it jumps out of gear when loaded like going up a hill. If he puts his hand on the shifter and applies a little pressure it will hold. I have adjusted the linkage and it still does it. Since the shift shaft going into the top of the trans has no play, I figure it is the shift fork or the dogs are worn and that means these parts need replacing. I have a question about removal. If I remove the 4 bolts that bolt the axle carriers to the frame, will the half shafts just slide out of the trans? I think once I get it on the bench I can split the case and check everything out just like I do on motorcycles, though this should be simpler with only a forward and a reverse.

Thanks for any and all help,
DC






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 03-22-2010, 22:58 Post: 169447
dbc105



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 Trans removal

Thanks for the help Gatoraider. Are there any clips that hold the axle sleeves in place? Everything else sounds pretty simple. I'm mostly expecting to find worn shift dogs going by the symptoms.

DC






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 03-23-2010, 06:57 Post: 169450
dbc105



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 Trans removal

Thanks for all the help. I'll let you know what I find.
DC






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 03-25-2010, 21:53 Post: 169512
dbc105



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 Trans removal

Gatoraider, I got it apart and the tips of the forward gear are rounded off just on the tip and the shift collar is the same way. I would have thought they would make these parts to engage a little deeper. He did say that if the engine is cold, it is rev'd up a little, choke I guess, and grinds getting into gear. no doubt because the belt is turning. everything else is very clean. I guess it will take a forward gear and a shift collar to fix it, can you check to see if you have these parts? Also, if you have a reverse gear/sprocket, I may just replace it because I am in there. It has not been slipping so I didn't really look at it.
you can email me at dbc105 at yahoo dot com with prices. Thanks for all the help.

DC






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 03-26-2010, 23:10 Post: 169561
dbc105



Join Date: Mar 2010
Location: Killen, Al
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 Trans removal

The spring on the transaxle is there but I don't remember seeing any springs on any of the other linkage. May be the cause of the problem. He did say that if he held the lever down it would stay in gear. Thanks for your help. I'll watch for your email.

DC






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